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FIPR Report 2003-2004 

The First Twenty-Five Years: A Look Back
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Phosphate Beneficiation Plant

Assessment of Present Phosphate Mining and Beneficiation Practice and the Evaluation of Alternative Technology
Jim G. Tavrides
Zellars-Williams Company
1988

Facilitating the generation and exchange of information that can help improve the phosphate industry's efficiency is one of FIPR's key roles. Increased efficiency typically means lower costs and fewer negative impacts on the environment.

At a time when phosphate companies were cutting back on their research programs and national programs like the U.S. Bureau of Mines were being eliminated, this study generated useful information for researchers and engineers grappling with efficiency questions. It provided data, costs, and process technology and pointed out future direction for technology improvements.

Rougher Flotation Machine

An Investigation of Potential for Improved Efficiencies in Phosphate Rougher Flotation through On-Line BPL Measurements
Harrison R. Cooper
Harrison R. Cooper Systems, Inc.
1991

This project produced the first on-line analyzer for phosphate beneficiation. It improves process control and allows the beneficiation plant to recover more phosphate. The analyzer was commercialized and at least one phosphate company has put it to use. That company has reported that the analyzer has saved it several million dollars a year in operating costs.


 

Phosphate Mine Pit Guns

Development of a Positive Feed System (PFS) for Matrix Transportation System
Thomas W. Hasler, Jr.
GIW Industries, Inc.
1991

If the phosphate industry could pump a higher concentration of solids from the mine site to the beneficiation plant it would cut down on its water and energy use. This study showed it is possible to pump a higher concentration of solids.

Phosphate Matrix Slurry Pipeline

Development of an On-line Concentration Sensor for Slurry Flow Through Large Diameter Pipes
James F. Klausner
University of Florida
1998

Over 100 million tons of phosphate matrix are transported from mining pits to beneficiation plants in Florida every year. The energy cost for long-distance pumping of such huge amounts of slurry is extremely high. The industry is constantly searching for ways to increase slurry density and reduce the amount of water to be pumped. A reliable density analyzer provides an operator with the information needed to slurry matrix at a solids concentration the pump design can handle and prevent catastrophic plugging of the pipelines. This sensor proved to be reliable and also eliminated health concerns connected to the radiation meters the industry currently uses.

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Florida Institute of Phosphate Research
Affiliated with the University of South Florida

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